20 Ton Welding Positioner
✧ Introduction
20-ton welding positioner is a heavy-duty piece of equipment used in welding operations to position and rotate large and heavy workpieces. It is designed to handle workpieces weighing up to 20 metric tons, providing stability, controlled movement, and precision positioning during welding processes.
Here are some key features and characteristics of a 20-ton welding positioner:
Load Capacity: The positioner is capable of supporting and rotating workpieces with a maximum weight capacity of 20 metric tons. This makes it suitable for handling large and heavy-duty components, such as pressure vessels, tanks, and heavy machinery parts.
Robust Construction: The welding positioner is built with heavy-duty materials and a sturdy frame to ensure stability and durability under the load of the workpiece. This includes features like reinforced base, heavy-duty bearings, and high-strength structural components.
Positioning Capabilities: The 20-ton welding positioner typically offers advanced positioning features, such as tilting, rotating, and height adjustment. These adjustments allow for optimal positioning of the workpiece, enabling efficient and precise welding.
Rotation Control: The positioner incorporates a control system that allows operators to precisely control the rotation speed and direction of the workpiece. This ensures consistent and uniform welding quality throughout the process.
Safety Features: Safety is a crucial consideration for heavy-duty welding equipment. The 20-ton welding positioner may include features like overload protection, emergency stop mechanisms, and safety interlocks to protect the operator and the equipment during operation.
Reliable Power Source: Depending on the specific design, the 20-ton welding positioner may be powered by hydraulic, electric, or a combination of systems to provide the necessary torque and precision for rotating the heavy workpieces.
The 20-ton welding positioner is commonly used in industries such as shipbuilding, heavy machinery manufacturing, pressure vessel fabrication, and large-scale construction projects. It enables efficient and precise welding of heavy-duty components, improving productivity and weld quality.
✧ Main Specification
| Model | AHVPE-20 |
| Turning Capacity | 20000kg maximum |
| Table diameter | 2000 mm |
| Center height adjust | Manual by bolt / Hydraulic |
| Rotation motor | 4kw |
| Rotation speed | 0.02-0.2 rpm |
| Tilting motor | 4 kw |
| Tilting speed | 0.14rpm |
| Tilting angle | 0~90°/ 0~120 °degree |
| Max. Eccentric distance | 200 mm |
| Max. Gravity distance | 400 mm |
| Voltage | 380V±10% 50Hz 3Phase |
| Control system | Remote control 8m cable |
| Color | Customized |
| Warranty | 1 year |
| Options | Welding chuck |
| Horizontal table | |
| 3 axis hydraulic positioner |
✧ Spare Parts Brand
For international business, Weldsuccess use all the famous spare parts brand to ensure the welding rotators with long time using life. Even the spare parts broken after years later, the end user also can replace the spare parts easily at the local market.
1.Frequency changer is from Damfoss brand.
2.Motor is from Invertek or ABB brand.
3.Electric elements is Schneider brand.
✧ Control System
1.Normally the welding positioner with hand control box and foot switch.
2.One hand box, the worker can control Rotation Forward, Rotation Reverse, Emergency Stop functions, and also have the rotation speed display and power lights.
3.All the welding positioner electric cabinet made by Weldsuccess Ltd itself. The main electric elements are all from Schneider.
4.Sometimes we did the welding positioner with PLC control and RV gearboxes, which can be work together with robot as well.
✧ Production Progress
WELDSUCCESS as a manufacturer, we produce the welding rotators from the original steel plates cutting, welding, mechanical treatment, drill holes, assembly, painting and final testing.
In this way, we will control all the production process is under our ISO 9001:2015 quality management system. And ensure our customer will receive a high quality products.
✧ Previous Projects
