30-ton Self Aligning Welding Rotator
✧ Introduction
1.SAR-30 means 30Ton self aligning rotator, it with 30Ton turning capacity to rotate 30Ton vessels.
2.The drive unit and idler unit each with 15Ton support load capacity.
3.Standard diameter capacity is 3500mm, bigger diameter design capacity is available, please discuss with our sales team.
4.Options for motorized traveling wheels or wireless hand control box in 30m signal receiver.
✧ Main Specification
| Model | SAR-30 Welding Roller |
| Turning Capacity | 30 tons maximum |
| Loading Capacity-Drive | 15 tons maximum |
| Loading Capacity-Idler | 15 tons maximum |
| Vessel size | 500~3500mm |
| Adjust Way | Self aligning roller |
| Motor Rotation Power | 2*1.5KW |
| Rotation Speed | 100-1000mm/min Digital display |
| Speed control | Variable frequency driver |
| Roller wheels | Steel coated with PU type |
| Control system | Remote hand control box & Foot pedal switch |
| Color | RAL3003 RED & 9005 BLACK / Customized |
| Options | Large diameter capacity |
| Motorized traveling wheels basis | |
| Wireless hand control box |
✧ Spare Parts Brand
For international business, Weldsuccess use all the famous spare parts brand to ensure the welding rotators with long time using life. Even the spare parts broken after years later, the end user also can replace the spare parts easily at the local market.
1.Frequency changer is from Damfoss brand.
2.Motor is from Invertek or ABB brand.
3.Electric elements is Schneider brand.
✧ Control System
1.Remote Hand control box with Rotation speed display, Forward , Reverse, Power Lights and Emergency Stop functions, which will be easy for work to control it.
2.Main electric cabinet with power switch,Power Lights, Alarm , Reset functions and Emergency Stop functions.
3.Wireless hand control box is available in 30m signal receiver.
✧ Production Progress
30-ton self-aligning welding rotator is a specialized piece of equipment designed for the controlled positioning and rotation of heavy workpieces weighing up to 30 metric tons (30,000 kg) during welding operations. The self-aligning feature allows the rotator to automatically adjust the workpiece's position and orientation to ensure optimal alignment for welding.
Key features and capabilities of a 30-ton self-aligning welding rotator include:
- Load Capacity:
- The welding rotator is engineered to handle and rotate workpieces with a maximum weight of 30 metric tons (30,000 kg).
- This load capacity makes it suitable for the fabrication and assembly of large-scale industrial structures, such as heavy machinery components, ship hulls, and large pressure vessels.
- Self-Aligning Mechanism:
- The rotator features a self-aligning mechanism that automatically adjusts the position and orientation of the workpiece to ensure optimal alignment for welding operations.
- This self-aligning capability helps to reduce the need for manual positioning and adjustments, improving efficiency and precision.
- Rotational Mechanism:
- The 30-ton self-aligning welding rotator typically includes a heavy-duty turntable or rotational mechanism that provides the necessary support and controlled rotation for the large and heavy workpiece.
- The rotational mechanism is often driven by powerful electric motors or hydraulic systems, ensuring smooth and precise rotation.
- Precise Speed and Position Control:
- The welding rotator is equipped with advanced control systems that enable precise control over the speed and position of the rotating workpiece.
- Features like variable speed drives, digital position indicators, and programmable control interfaces allow for accurate and repeatable positioning of the workpiece.
- Stability and Rigidity:
- The self-aligning welding rotator is constructed with a robust and stable frame to withstand the significant loads and stresses associated with handling 30-ton workpieces.
- Reinforced foundations, heavy-duty bearings, and a sturdy base contribute to the overall stability and reliability of the system.
- Integrated Safety Systems:
- Safety is a crucial consideration in the design of a 30-ton self-aligning welding rotator.
- The system is equipped with comprehensive safety features, such as emergency stop mechanisms, overload protection, operator safeguards, and advanced sensor-based monitoring systems.
- Seamless Integration with Welding Equipment:
- The welding rotator is designed to seamlessly integrate with various high-capacity welding equipment, such as specialized heavy-duty welding machines, to ensure a smooth and efficient workflow during the fabrication of large industrial components.
- Customization and Adaptability:
- 30-ton self-aligning welding rotators can be customized to meet the specific requirements of the application and the workpiece dimensions.
- Factors like the size of the turntable, the rotational speed, the self-aligning mechanism, and the overall system configuration can be tailored to the project's needs.
- Improved Productivity and Efficiency:
- The self-aligning capability and precise positioning control of the 30-ton welding rotator can significantly enhance productivity and efficiency in the fabrication of large industrial components.
- It reduces the need for manual handling and positioning, allowing for more streamlined and consistent welding processes.
These 30-ton self-aligning welding rotators are commonly used in industries such as shipbuilding, offshore oil and gas, power generation, and specialized metal fabrication, where the handling and welding of massive components are crucial.
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