5-Ton Horizontal Turning Table
✧ Introduction
5-ton horizontal turning table is a specialized piece of industrial equipment designed to provide precise rotational control for large and heavy workpieces weighing up to 5 metric tons (5,000 kg) during various machining, fabrication, and assembly processes.
Key features and capabilities of a 5-ton horizontal turning table include:
- Load Capacity:
- The turning table is engineered to handle and rotate workpieces with a maximum weight of 5 metric tons (5,000 kg).
- This load capacity makes it suitable for a wide range of applications in the manufacturing and fabrication of heavy-duty components, such as large machinery parts, structural steel elements, and medium-sized pressure vessels.
- Horizontal Rotational Mechanism:
- The 5-ton horizontal turning table features a robust, heavy-duty turntable or rotational mechanism that is designed to operate in a horizontal orientation.
- This horizontal configuration allows for easy loading, manipulation, and precise positioning of the workpiece during various machining, welding, or assembly operations.
- Precise Speed and Position Control:
- The turning table is equipped with advanced control systems that enable precise control over the speed and position of the rotating workpiece.
- Features like variable speed drives, digital position indicators, and programmable control interfaces allow for accurate and repeatable positioning of the workpiece.
- Stability and Rigidity:
- The horizontal turning table is constructed with a sturdy and stable frame to withstand the significant loads and stresses associated with handling 5-ton workpieces.
- Reinforced foundations, heavy-duty bearings, and a robust base contribute to the overall stability and reliability of the system.
- Integrated Safety Systems:
- Safety is a critical consideration in the design of a 5-ton horizontal turning table.
- The system is equipped with comprehensive safety features, such as emergency stop mechanisms, overload protection, operator safeguards, and advanced sensor-based monitoring systems to ensure safe operation.
- Versatile Applications:
- The 5-ton horizontal turning table can be used for a variety of industrial applications, including:
- Machining and fabrication of large components
- Welding and assembly of heavy-duty structures
- Precision positioning and alignment of heavy workpieces
- Inspection and quality control of large industrial parts
- The 5-ton horizontal turning table can be used for a variety of industrial applications, including:
- Customization and Adaptability:
- 5-ton horizontal turning tables can be customized to meet the specific requirements of the application and the workpiece dimensions.
- Factors such as the size of the turntable, the rotational speed, the control interface, and the overall system configuration can be tailored to the project's needs.
- Improved Productivity and Efficiency:
- The precise positioning and controlled rotation capabilities of the 5-ton horizontal turning table can significantly enhance productivity and efficiency in various manufacturing and fabrication processes.
- It reduces the need for manual handling and positioning, allowing for more streamlined and consistent production workflows.
These 5-ton horizontal turning tables are commonly used in industries such as heavy machinery manufacturing, structural steel fabrication, pressure vessel production, and large-scale metal fabrication, where the precise handling and processing of heavy workpieces are essential.
✧ Main Specification
Model | HB-50 |
Turning Capacity | 5T Maximum |
Table diameter | 1000 mm |
Rotation motor | 3 kw |
Rotation speed | 0.05-0.5 rpm |
Voltage | 380V±10% 50Hz 3Phase |
Control system | Remote control 8m cable |
Options | Vertical head positioner |
2 axis welding positioner | |
3 axis hydraulic positioner |
✧ Spare Parts Brand
For international business, Weldsuccess use all the famous spare parts brand to ensure the welding rotators with long time using life. Even the spare parts broken after years later, the end user also can replace the spare parts easily at the local market.
1.Frequency changer is from Damfoss brand.
2.Motor is from Invertek or ABB brand.
3.Electric elements is Schneider brand.
✧ Control System
1.Horizontal welding table with one remote hand control box to control Rotation speed, Rotation Forward , Rotation Reverse, Power Lights and Emergency Stop.
2.On the electric cabinet, the worker can control power switch,Power Lights,Problems Alarm, Reset functions and Emergency Stop functions.
3.Foot pedal switch is to control the rotation direction.
4.All the horizontal table with the grounding device for welding connection.
5.With PLC and RV reducer to work with Robot is also available from Weldsuccess LTD.
✧ Previous Projects
WELDSUCCESS LTD is a ISO 9001:2015 approval original manufacturer, all the equipments produced from the original steel plates cutting, welding, mechanical treatment, drill holes, assembly, painting and final testing. Each progress with strictly quality control to ensure every customer will receive a satisfied products.
Horizontal welding table work together with welding column boom for cladding is available from Weldsuccess LTD.