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1-Ton Manual Bolt Height Adjust Welding Positioner

Short Description:

Model: HBS-10
Turning Capacity: 1 ton maximum
Table diameter: 1000 mm
Center height adjust: Manual by bolt
Rotation motor: 1.1 kw
Rotation speed: 0.05-0.5 rpm


Product Detail

Product Tags

✧ Introduction

1-ton manual bolt height adjust welding positioner is a versatile piece of equipment specifically designed to facilitate the precise positioning and rotation of workpieces weighing up to 1 metric ton (1,000 kg) during welding operations. This type of positioner allows for manual adjustments to the height of the workpiece, ensuring optimal access and visibility for the welder.

Key Features and Capabilities:

  1. Load Capacity:
    • Can support and rotate workpieces with a maximum weight of 1 metric ton (1,000 kg).
    • Suitable for medium-sized components, such as machinery parts, structural elements, and metal fabrications.
  2. Manual Height Adjustment:
    • Features a manual bolt adjustment mechanism that allows operators to easily change the height of the workpiece.
    • This flexibility helps achieve the optimal working height, improving accessibility and comfort for the welder.
  3. Rotation Mechanism:
    • Equipped with a powered or manual rotation system that allows for controlled rotation of the workpiece.
    • Enables precise positioning during welding to ensure accurate welds.
  4. Tilt Capability:
    • May include a tilting feature that allows for the adjustment of the workpiece angle.
    • This helps improve access to weld joints and enhances visibility during the welding process.
  5. Stable Construction:
    • Built with a robust and stable frame to withstand the weight and stresses of heavy workpieces.
    • Reinforced components and a sturdy base contribute to its overall reliability and safety.
  6. User-Friendly Operation:
    • Designed for ease of use, allowing operators to quickly and efficiently adjust the height and position of the workpiece.
    • Intuitive control interfaces facilitate smooth operation.
  7. Safety Features:
    • Equipped with safety features such as emergency stop mechanisms and stability locks to ensure safe operation during welding.
    • Designed to prevent accidental movement or tipping of the workpiece.
  8. Versatile Applications:
    • Ideal for various applications in industries such as metal fabrication, automotive manufacturing, and general welding operations.
    • Suitable for both manual and automated welding processes.
  9. Compatibility with Welding Equipment:
    • Can be used in conjunction with various welding machines, such as MIG, TIG, or stick welders, ensuring a smooth workflow during the welding process.

Benefits:

  • Enhanced Productivity: The ability to adjust the height manually allows for quicker setup times and improved workflow efficiency.
  • Improved Weld Quality: Proper positioning and height adjustments contribute to more consistent and higher-quality welds.
  • Reduced Operator Fatigue: Ergonomic adjustments help minimize physical strain on welders, enhancing comfort during long welding sessions.

✧ Main Specification

Model HBS-10
Turning Capacity 1000kg maximum
Table diameter 1000 mm
Center height adjust Manual by bolt
Rotation motor 1.1kw
Rotation speed 0.05-0.5 rpm
Tilting motor 1.1kw
Tilting speed 0.14rpm
Tilting angle
Max. Eccentric distance
Max. Gravity distance
Voltage 380V±10% 50Hz 3Phase
Control system Remote control 8m cable
Color Customized
Warranty 1 year
Options Welding chuck
  Horizontal table
  3 axis Bolt height adjust positioner

✧ Spare Parts Brand

For international business, Weldsuccess use all the famous spare parts brand to ensure the welding rotators with long time using life. Even the spare parts broken after years later, the end user also can replace the spare parts easily at the local market.
1.Frequency changer is from Damfoss brand.
2.Motor is from Invertek or ABB brand.
3.Electric elements is Schneider brand.

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✧ Control System

1.Normally the welding positioner with hand control box and foot switch.
2.One hand box, the worker can control Rotation Forward, Rotation Reverse, Emergency Stop functions, and also have the rotation speed display and power lights.
3.All the welding positioner electric cabinet made by Weldsuccess Ltd itself. The main electric elements are all from Schneider.
4.Sometimes we did the welding positioner with PLC control and RV gearboxes, which can be work together with robot as well.

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✧ Production Progress

WELDSUCCESS as a manufacturer, we produce the welding rotators from the original steel plates cutting, welding, mechanical treatment, drill holes, assembly, painting and final testing.
In this way, we will control all the production process is under our ISO 9001:2015 quality management system. And ensure our customer will receive a high quality products.

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