CR-300 Conventional Welding Rotator
✧ Introduction
300-ton conventional welding rotator is a heavy-duty piece of equipment designed for the controlled rotation and positioning of extremely large workpieces weighing up to 300 metric tons (300,000 kg) during welding operations. This type of rotator is essential in industries that require the handling of massive components, such as shipbuilding, heavy machinery manufacturing, and large-scale pressure vessel fabrication.
Key Features and Capabilities
- Load Capacity:
- Designed to support and rotate workpieces with a maximum weight of 300 metric tons (300,000 kg).
- Ideal for large industrial applications involving substantial components.
- Conventional Rotational Mechanism:
- Features a robust turntable or roller system that allows for smooth and controlled rotation of the workpiece.
- Driven by high-torque electric motors or hydraulic systems to ensure reliable and efficient performance.
- Precise Speed and Position Control:
- Equipped with advanced control systems that enable precise adjustments to the speed and position of the rotating workpiece.
- Includes variable speed drives and digital controls for accurate and repeatable positioning.
- Stability and Rigidity:
- Constructed with a heavy-duty frame designed to withstand the significant loads and stresses associated with handling 300-ton workpieces.
- Reinforced components and a stable base ensure reliability during operation.
- Integrated Safety Features:
- Safety is prioritized with features such as emergency stop buttons, overload protection, and safety interlocks to prevent accidents.
- Designed to maintain a secure working environment for operators.
- Seamless Integration with Welding Equipment:
- Compatible with various welding machines, including MIG, TIG, and submerged arc welders, ensuring smooth workflow during welding operations.
- Facilitates efficient handling and welding of large components.
- Customization Options:
- Can be customized to meet specific operational needs, including adjustments to turntable size, rotational speed, and control interfaces based on project requirements.
- Versatile Applications:
- Suitable for a wide range of applications, including:
- Shipbuilding and repair
- Heavy machinery manufacturing
- Fabrication of large pressure vessels
- Structural steel assembly
- Suitable for a wide range of applications, including:
Benefits
- Enhanced Productivity: The ability to rotate large workpieces reduces the need for manual handling, improving overall workflow efficiency.
- Improved Weld Quality: Consistent rotation and positioning contribute to high-quality welds and better joint integrity.
- Reduced Labor Costs: Automating the rotation process minimizes the need for additional labor, lowering production costs.
The 300-ton conventional welding rotator is crucial for industries that require precise handling and welding of massive components, ensuring safety, efficiency, and high-quality results in welding operations. If you have any specific questions or need further information about this equipment, feel free to ask!
✧ Main Specification
Model | CR-300 Welding Roller |
Turning Capacity | 300 ton maximum |
Drive Load Capacity | 150 ton maximum |
Idler Load Capacity | 150 ton maximum |
Adjust Way | Bolt adjustment |
Motor Power | 2*4kw |
Vessel Diameter | 800~5000mm / As request |
Rotation Speed | 100-1000mm/min Digital display |
Speed control | Variable frequency driver |
Roller wheels | Steel / PU all available |
Control system | Remote hand control box & Foot pedal switch |
Color | RAL3003 RED & 9005 BLACK / Customized |
Options | Large diameter capacity |
Motorized traveling wheels basis | |
Wireless hand control box |
✧ Spare Parts Brand
For international business, we use all the famous spare parts brand to ensure the welding rotators with long time using life. Even the spare parts broken after years later, the end user also can replace the spare parts easily at the local market.
1. Schneider / Danfoss brand Variable frequency drive.
2.Full CE approval Invertek / ABB brand motors.
3.Remote hand control box or Wireless hand control box.
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✧ Control System
1.Hand control box with Rotation speed display, Forward , Reverse, Power Lights and Emergency Stop functions.
2.Main electric cabinet with power switch,Power Lights, Alarm , Reset functions and Emergency Stop functions.
3.Foot pedal to control the rotation direction.
4.Wireless hand control box is available if needed.
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✧ Production Progress
WELDSUCCESS as a manufacturer, we produce the welding rotators from the original steel plates cutting, welding, mechanical treatment, drill holes, assembly, painting and final testing.
In this way, we will control all the production process is under our ISO 9001:2015 quality management system. And ensure our customer will receive a high quality products.
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✧ Previous Projects
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