CR-20 Welding Rollers
✧ Introduction
20-ton welding rotator is a specialized piece of equipment used in welding operations to rotate and position cylindrical workpieces. It is designed to support and rotate workpieces weighing up to 20 tons, such as pipes, tanks, or vessels, during welding processes.
Here are some key features and characteristics of a 20-ton welding rotator:
Load Capacity: The welding rotator is capable of supporting and rotating workpieces with a maximum weight capacity of 20 tons. This makes it suitable for handling medium-sized cylindrical structures.
Rotation Control: The rotator typically includes a control system that allows operators to control the rotation speed and direction. This enables precise control over the welding process and ensures uniform weld quality.
Drive Mechanism: The rotator utilizes a drive mechanism, often powered by electric motors or hydraulic systems, to rotate the workpiece. The drive mechanism provides smooth and continuous rotation, allowing for efficient welding operations.
Adjustable Design: The rotator usually features an adjustable design that allows for customization according to the diameter and length of the workpiece. This adaptability ensures proper fit and support for different sizes of cylindrical structures.
Safety Features: Safety is an important consideration in welding operations. A 20-ton welding rotator may incorporate safety features such as overload protection, emergency stop buttons, and safety interlocks to ensure operator and equipment safety during operation.
The 20-ton welding rotator is commonly used in various industries, including oil and gas, construction, shipbuilding, and more. It helps improve welding efficiency, reduce manual labor, and enhance welding quality by providing controlled and steady rotation of workpieces.
✧ Main Specification
| Model | CR- 20 Welding Roller |
| Turning Capacity | 20 tons maximum |
| Loading Capacity-Drive | 10 tons maximum |
| Loading Capacity-Idler | 10 tons maximum |
| Vessel size | 500~3500mm |
| Adjust Way | Bolt adjustment |
| Motor Rotation Power | 2*1.1 KW |
| Rotation Speed | 100-1000mm/min Digital display |
| Speed control | Variable frequency driver |
| Roller wheels | Steel coated with PU type |
| Control system | Remote hand control box & Foot pedal switch |
| Color | RAL3003 RED & 9005 BLACK / Customized |
| Options | Large diameter capacity |
| Motorized traveling wheels basis | |
| Wireless hand control box |
✧ Spare Parts Brand
For international business, Weldsuccess use all the famous spare parts brand to ensure the welding rotators with long time using life. Even the spare parts broken after years later, the end user also can replace the spare parts easily at the local market.
1.Frequency changer is from Damfoss brand.
2.Motor is from Invertek or ABB brand.
3.Electric elements is Schneider brand.
✧ Control System
1.Hand control box with Rotation speed display, Forward , Reverse, Power Lights and Emergency Stop functions.
2.Main electric cabinet with power switch,Power Lights, Alarm , Reset functions and Emergency Stop functions.
3.Foot pedal to control the rotation direction.
4.Wireless hand control box is available if needed.
✧ Why Choose Us
Weldsuccess operate out of company-owned manufacturing facilities 25,000 sq ft of manufacturing & office space.
We export to 45 countries around the world and proud to have a large and growing list of customers, partners and distributors on 6 continents.
Our state of the art facility utilizes robotics and full CNC machining centers to maximize productivity, which is returned in value to customer through lower production costs.
✧ Production Progress
Since 2006, we passed the ISO 9001:2015 quality management system, we control the quality from the original material steel plates. When our sales team proceed the order to production team, at the same time will reqeust the quality inspection from the original steel plate to final products progress. This will ensure our products meet the customers requirment.
At the same time, all of our products got the CE approval from 2012, so we can export to Europeam market freely.
✧ Previous Projects
