CR-200 Welding Rotator with PU / Steel wheels for vessels fabrication
✧ Introduction
200-ton conventional welding rotator is a heavy-duty piece of equipment designed for the controlled rotation and positioning of large workpieces weighing up to 200 metric tons (200,000 kg) during welding operations. This equipment is essential in industries that require the fabrication and welding of substantial components, such as shipbuilding, oil and gas, and heavy machinery manufacturing.
Key Features and Capabilities
Load Capacity:
Supports workpieces with a maximum weight of 200 metric tons (200,000 kg), catering to the needs of heavy-duty applications.
Conventional Rotational Mechanism:
Features a robust turntable or roller system that allows for smooth and controlled rotation of the workpiece.
Typically powered by high-torque electric motors or hydraulic systems to ensure reliable performance.
Precise Speed and Position Control:
Equipped with advanced control systems that allow for accurate adjustments to the speed and position of the rotating workpiece.
Variable speed drives enable operators to customize the rotation speed based on the specific welding task.
Stability and Rigidity:
Constructed with a heavy-duty frame designed to withstand significant loads and stresses associated with handling 200-ton workpieces.
Reinforced design ensures stability and reliability during operation.
Integrated Safety Features:
Safety mechanisms include emergency stop buttons, overload protection, and safety interlocks to enhance operational safety.
Designed to provide a secure working environment for operators.
Seamless Integration with Welding Equipment:
Compatible with various welding machines, such as MIG, TIG, and submerged arc welders, facilitating a streamlined workflow during welding operations.
Versatile Applications:
Suitable for a wide range of applications, including:
Shipbuilding and repair
Fabrication of large pressure vessels
Heavy machinery assembly
Structural steel fabrication
Benefits
Enhanced Productivity: The ability to rotate large workpieces reduces manual handling and improves overall workflow efficiency.
Improved Weld Quality: Controlled rotation and precise positioning contribute to high-quality welds and better joint integrity.
Reduced Labor Costs: Automating the rotation process minimizes the need for additional labor, lowering overall production costs.
A 200-ton conventional welding rotator is crucial for industries that require precise handling and welding of massive components, ensuring safety, efficiency, and high-quality results in welding operations. If you have any specific questions or need further information about this equipment, feel free to ask!
✧ Main Specification
| Model | CR-200 Welding Roller |
| Turning Capacity | 200 ton maximum |
| Drive Load Capacity | 100 ton maximum |
| Idler Load Capacity | 100 ton maximum |
| Adjust Way | Bolt adjustment |
| Motor Power | 2*4kw |
| Vessel Diameter | 800~5000mm / As request |
| Rotation Speed | 100-1000mm/min Digital display |
| Speed control | Variable frequency driver |
| Roller wheels | Steel / PU all available |
| Control system | Remote hand control box & Foot pedal switch |
| Color | RAL3003 RED & 9005 BLACK / Customized |
|
Options |
Large diameter capacity |
| Motorized traveling wheels basis | |
| Wireless hand control box |
✧ Spare Parts Brand
For international business, we use all the famous spare parts brand to ensure the welding rotators with long time using life. Even the spare parts broken after years later, the end user also can replace the spare parts easily at the local market.
1. Schneider / Danfoss brand Variable frequency drive.
2.Full CE approval Invertek / ABB brand motors.
3.Remote hand control box or Wireless hand control box.
✧ Control System
1.Hand control box with Rotation speed display, Forward , Reverse, Power Lights and Emergency Stop functions.
2.Main electric cabinet with power switch,Power Lights, Alarm , Reset functions and Emergency Stop functions.
3.Foot pedal to control the rotation direction.
4.Wireless hand control box is available if needed.
✧ Production Progress
WELDSUCCESS as a manufacturer, we produce the welding rotators from the original steel plates cutting, welding, mechanical treatment, drill holes, assembly, painting and final testing.
In this way, we will control all the production process is under our ISO 9001:2015 quality management system. And ensure our customer will receive a high quality products.
✧ Previous Projects
