CR-350 Welding Rotator with PU / Steel wheels for vessels fabrication
✧ Introduction
350-ton conventional welding rotator is a robust piece of equipment designed to facilitate the controlled rotation and positioning of extremely heavy workpieces, specifically those weighing up to 350 metric tons (350,000 kg). This type of rotator is crucial in industries that require the fabrication and welding of large components, such as shipbuilding, oil and gas, and heavy machinery manufacturing.
Key Features and Capabilities
Load Capacity:
Supports a maximum workpiece weight of 350 metric tons (350,000 kg), making it suitable for very large industrial applications.
Conventional Rotational Mechanism:
Features a heavy-duty turntable or roller system that enables smooth and controlled rotation of the workpiece.
Typically powered by high-torque electric motors or hydraulic systems for reliable performance.
Precise Speed and Position Control:
Equipped with advanced control systems for accurate adjustments to rotation speed and position.
Variable speed drives allow operators to tailor the rotation speed to the specific welding task.
Stability and Rigidity:
Constructed with a robust frame designed to withstand the significant loads and stresses associated with handling 350-ton workpieces.
Reinforced components ensure stability during operation, minimizing vibration and movement.
Integrated Safety Features:
Safety mechanisms include emergency stop buttons, overload protection, and safety interlocks to enhance operational safety and prevent accidents.
Designed to ensure a secure working environment for operators.
Seamless Integration with Welding Equipment:
Compatible with various welding machines, including MIG, TIG, and submerged arc welders, which facilitates a streamlined workflow during welding operations.
Versatile Applications:
Ideal for a wide range of applications, including:
Shipbuilding and repair
Fabrication of large pressure vessels
Heavy machinery assembly
Structural steel fabrication
Benefits
Enhanced Productivity: The ability to rotate large workpieces efficiently reduces manual handling and improves overall workflow.
Improved Weld Quality: Controlled rotation and precise positioning contribute to high-quality welds and better joint integrity.
Reduced Labor Costs: Automating the rotation process minimizes the need for additional labor, thus lowering overall production costs.
350-ton conventional welding rotator is essential for industries that need to handle and weld massive components safely and efficiently, ensuring high-quality results in fabrication operations. If you have specific questions or need further information about this equipment, feel free to ask!
✧ Main Specification
| Model | CR-350 Welding Roller |
| Turning Capacity | 350 ton maximum |
| Drive Load Capacity | 175 ton maximum |
| Idler Load Capacity | 175 ton maximum |
| Adjust Way | Bolt adjustment |
| Motor Power | 2*6kw |
| Vessel Diameter | 800~5000mm / As request |
| Rotation Speed | 100-1000mm/min Digital display |
| Speed control | Variable frequency driver |
| Roller wheels | Steel / PU all available |
| Control system | Remote hand control box & Foot pedal switch |
| Color | RAL3003 RED & 9005 BLACK / Customized |
| Options | Large diameter capacity |
| Motorized traveling wheels basis | |
| Wireless hand control box |
✧ Spare Parts Brand
For international business, we use all the famous spare parts brand to ensure the welding rotators with long time using life. Even the spare parts broken after years later, the end user also can replace the spare parts easily at the local market.
1. Schneider / Danfoss brand Variable frequency drive.
2.Full CE approval Invertek / ABB brand motors.
3.Remote hand control box or Wireless hand control box.
✧ Control System
1.Hand control box with Rotation speed display, Forward , Reverse, Power Lights and Emergency Stop functions.
2.Main electric cabinet with power switch,Power Lights, Alarm , Reset functions and Emergency Stop functions.
3.Foot pedal to control the rotation direction.
4.Wireless hand control box is available if needed.
✧ Production Progress
WELDSUCCESS as a manufacturer, we produce the welding rotators from the original steel plates cutting, welding, mechanical treatment, drill holes, assembly, painting and final testing.
In this way, we will control all the production process is under our ISO 9001:2015 quality management system. And ensure our customer will receive a high quality products.
✧ Previous Projects
