CR-5 Welding Rotator
✧ Introduction
5-ton conventional welding rotator is a specialized piece of equipment designed for the controlled rotation and positioning of workpieces weighing up to 5 metric tons (5,000 kg) during welding operations. This type of rotator is ideal for various industrial applications requiring precise handling of medium-sized components.
Key Features and Capabilities
Load Capacity:
Designed to support and rotate workpieces with a maximum weight of 5 metric tons (5,000 kg).
Suitable for applications in metal fabrication, welding, and assembly.
Conventional Rotational Mechanism:
Features a robust turntable or roller system that allows for smooth and controlled rotation of the workpiece.
Typically driven by reliable electric motors, ensuring efficient operation.
Precise Speed and Position Control:
Equipped with advanced control systems that enable precise adjustments to the speed and position of the rotating workpiece.
Includes variable speed drives for accurate control during welding.
Stability and Rigidity:
Constructed with a heavy-duty frame to withstand the loads and stresses associated with handling 5-ton workpieces.
Reinforced components ensure stability during operation.
Integrated Safety Features:
Safety mechanisms include emergency stop buttons, overload protection, and safety interlocks to enhance operational safety.
Designed to provide a secure working environment for operators.
Versatile Applications:
Ideal for a range of applications, including:
Heavy machinery manufacturing
Structural steel fabrication
Pipeline construction
Repair and maintenance tasks
Seamless Integration with Welding Equipment:
Compatible with various welding machines, such as MIG, TIG, and stick welders, facilitating a smooth workflow during operations.
Benefits
Enhanced Productivity: The ability to rotate workpieces reduces manual handling and improves workflow efficiency.
Improved Weld Quality: Controlled positioning contributes to high-quality welds and better joint integrity.
Reduced Labor Costs: Automating the rotation process minimizes the need for additional labor, lowering overall production costs.
The 5-ton conventional welding rotator is essential for industries that require precise handling and welding of medium-sized components, ensuring safety, efficiency, and high-quality results in welding operations. If you have any specific questions or need further information, feel free to ask!
✧ Main Specification
| Model | CR- 5 Welding Roller |
| Turning Capacity | 5 tons maximum |
| Loading Capacity-Drive | 2.5 tons maximum |
| Loading Capacity-Idler | 2.5 tons maximum |
| Vessel size | 250~2300mm |
| Adjust Way | Bolt adjustment |
| Motor Rotation Power | 2*0.37 KW |
| Rotation Speed | 100-1000mm/min Digital display |
| Speed control | Variable frequency driver |
| Roller wheels | Steel coated with PU type |
| Control system | Remote hand control box & Foot pedal switch |
| Color | RAL3003 RED & 9005 BLACK / Customized |
|
Options |
Large diameter capacity |
| Motorized traveling wheels basis | |
| Wireless hand control box |
✧ Spare Parts Brand
For international business, Weldsuccess use all the famous spare parts brand to ensure the welding rotators with long time using life. Even the spare parts broken after years later, the end user also can replace the spare parts easily at the local market.
1.Frequency changer is from Damfoss brand.
2.Motor is from Invertek or ABB brand.
3.Electric elements is Schneider brand.
✧ Control System
1.Hand control box with Rotation speed display, Forward , Reverse, Power Lights and Emergency Stop functions.
2.Main electric cabinet with power switch,Power Lights, Alarm , Reset functions and Emergency Stop functions.
3.Foot pedal to control the rotation direction.
4.Wireless hand control box is available if needed.
✧ Production Progress
WELDSUCCESS as a manufacturer, we produce the welding rotators from the original steel plates cutting, welding, mechanical treatment, drill holes, assembly, painting and final testing.
In this way, we will control all the production process is under our ISO 9001:2015 quality management system. And ensure our customer will receive a high quality products.
✧ Previous Projects
